ASRS System | Automated Storage & Retrieval
Material Handling & ASRS
Crane and Crib, Vat management supply is Westfalia - software is Savanna
There are Database server, WIP/RTE and Raw.
Conveyor system is Bastian Solutions
Modify, upgrate and maintain ASRS system
at Mapleleaf Food Hamilton Plant
There are 2 Material Handling and Automated Storage & Retrieval ASRS SYSTEM (RAW ASRS and RTE ASRS)
For example RTE ASRS system. It have two mode. washer mode and numarlly running mode.
There are include:
Two Cranes, Crane 63 and Crane 64
inside ASRS there are 3 Zones, Total ASRS inside Place 1318
ZONE 30 (Lanes 1-10) 51 lanes X 3 deep, 51 lanes X 5 deep, Total 408
ZONE 40 (Lanes 11 - 20) 93 lanes X 3 deep,38 lanes X 5 deep, Total 469
ZONE 50 (Lanes 21-31) 147 lanes X 3 deep Total 441
Two Crib Washers, East crib washer and West crib washer
Conveyor System
WIP Conveyor from W01 To W118 total 118 conveyors
Conveyor Scales, W6 Scale, W11 Scale, W37Scale, W42 Scale, W51 Scale, W52 Scale
W69 , W70 Scale, W79 Scale, W85 VFD, W106 VFD, W94 Scale, W105 Scale,
There are 17 Light curtains
W-97 Light Curtain W-96
W-90 Light Curtain W-91 Uni-directional 90 to 91
W-88 Light Curtain W-89
W-100 Light Curtain W-101 Uni-directional 100 to 101
W-109 Light Curtain W-110 Uni-directional 109 to 110
W-110 Light Curtain W-112 Uni-directional 110 to 112
W-074 Light Curtain W-075 Uni-directional 074 to 075
W-076 Light Curtain W-077
W-064 Light Curtain W-065 Uni-directional 064 to 065
W-055 Light Curtain W-056 Uni-directional 055to 056
W-058 Light Curtain W-059 Uni-directional 058to 059
W-045 Light Curtain W-046
W-048 Light Curtain W-049
W-031 Light Curtain W-032 Uni-directional 031 to 032
W-039 Light Curtain W-040 Uni-directional 039 to 040
W-025 Light Curtain W-026
W-035 Light Curtain W-036
Uni-Direction Conveyor W94 <--> W97, W85 <--> W89, W42 <--> W47, W22 <--> W27 , W34 <--> W37 , W48 <--> W51, W76 <-->W79, W94<--> W97
Bi-Directional COnveyor
2 Position Turntable 5
3 Position Turntable 5
4 position Turntable 1
Uni-Directional Roller
Bi-Directional Roller
Scanner 12
Vitual scanner 12
Door 21
Scale 11
Light curtain 16
Crane Auto pick and Drop Conveyors
ASRS Pick Slicing Area #1 W97 --> W94
ASRS Pick Slicing Area #2 W76 --> W79
ASRS Pick Slicing Area #3 W48 --> W51
ASRS Pick Slicing Area #4 W34 --> W37
ASRS Pick Armour Inox W89 --> W85 (90 CW - Home) --> W105 Armour Inox Fill Station
ASRS Pick Batch - Rack Crib Transfer W62 --> W67 (Home - 90 CW) --> W70 (Home) Fill Station
ASRS Pick Batch - Rack Transfer W47 --> W42
ASRS Pick Serpentine (WB) W27 -->W16 (90 CW) -->W67 (Home - 90 CW) W006/or W011 ???
Purge Armour Inox W106 (Home - 90 CCW) --> W110 -->
Purge Batch - Rack Crib Transfer W70 (Home - 90CW) --> W75 -->
Purge Serpentine (WB) Remove from W5, if required, re-induct at W37
Purge Serpentine (Deli) W13 (Home - 90 CW) --> W15 (Home) --> W33 -->
Two Direction Conveyor 36
Barcode Scanner
Weight Scale
Turntable
Door 21 doors. before VFD. now all are servo control.
VFD
Raw ASRS Total Vat store 660 vats
Elevator 7
COnveyor
Washer 1
Barcode Scanner
Light Curtain
Weight Scale
Turntable
Door
E-stop
VFD