· The PLC processor is AB PLC controllogix5550. Software is Rslogix5000. There are 7 NACHI robots and 7 medars. Each side has two DeviceNet networks and one ControlNet network. One DeviceNet has 43 tooling stations. Another DeviceNet has 7 robots and 7 medars. The ControlNet networks connect with 4 AB’s1000 Panelviews . The logic for one side has more than 7000 rungs and more than 5000 tags.
o Designing DeviceNet nodes
o Mapping all DeviceNet I/O address with RSNetworx for DeviceNet
o Designing all the PLC ladder logic by myself with Rslogix5000 software
o Designing 4 panel views with Panelbuild 32 software
o Debugging the system
Cimplicity SCADA software
· Made PM&C Wavepoint on Plant overview main screen.
· Updated HMI for Trims shop (Trim 1 and Trim 2) and car body shops (body 1 and body 2).
· Wrote program(Visual Basic) for trim and body shop.
· Updated Database, Wrote Visual Basic program. Connected to SQL database server.
1. USE Siemens PLC step 7 V5.5 SIMATIC 300 CPU IM151-8 PN/DP CPU HMI Siemens Stimatic Multi Panel Touch Screen 10”. The device includes conveyors, turntable, OGV VFD driver and load, unload zones. Safety equipment include E-stop, safety relay, safety gate, light curtain, pilz etc.
BODY WASHER.